Production Lines & Custom Fabrication
Turnkey Kashar Production Line
We engineer the line by its flow, not machine by machine. Layout, capacity balance, installation, and commissioning are handled by one team.
In short
A kashar production line is a machine sequence that links 9 process steps, from milk reception to cooled, portioned kashar, balanced for capacity. Aktaş Krom typically engineers lines processing 5–50 tonnes of milk per day, turnkey or partial. Layout drawing, installation, commissioning, and trial production are included in the scope.
- Milk processing
- 5–50 t/day
- Reception to packing
- 9 steps
- Design + installation
- Turnkey
Image is representative; the actual product may differ per project.
Production Lines & Custom Fabrication
About the product
Machines bought one by one can create bottlenecks through mismatched capacity. Designing as a line sets the balance so each step works without holding up the one before or after it.
The layout drawing, energy, water, and steam demand, and machine capacities are calculated together. Installation and trial production are included in the scope.
The line can be added to an existing plant or built from scratch. Steps can be selected; for example, only cooking-stretching, portioning, and cooling can be engineered.
Who is it for?
- Investors building a new kashar production facility from scratch
- Milk processors who want to integrate a kashar line into an existing plant
- Plants facing capacity mismatch and bottlenecks from buying machines one by one
- Producers who want design, fabrication, installation, and commissioning from one team
When is it not suitable?
- Plants that need only a single machine do not need a line project; that machine can be considered separately.
- For very small production below 5 tonnes of milk per day, a line investment may be disproportionate.
Key features
- Capacity-balanced line engineering
- Layout drawing
- All contact surfaces in stainless steel
- Installation, commissioning, and trial production
- Partial integration into an existing plant
- Operator training
Use cases
- Newly built kashar plants
- Dairies increasing capacity
- Producers moving from white cheese to kashar
- Cooperatives
Technical specs
- Material
- AISI 304 stainless steel; AISI 316L on product-contact surfaces on request
- Capacity
- 5–50 tonnes of milk/day (typical)
- Kashar output
- ~10–12% yield depending on milk quantity (typical)
- Energy
- Steam, electric, or natural gas options
- Scope
- Design + fabrication + installation + commissioning
- Automation
- From manual to PLC semi-automatic
- Delivery
- Turnkey or partial
- Cleaning
- Compatible with CIP infrastructure
Values shown are typical industry ranges; exact figures are set in the quote based on capacity and site.
Last updated:
Get a quote for this product
Share daily milk volume and how you’ll use it; we’ll respond with a capacity recommendation and quote.
Request a quote0536 374 98 38Monday – Saturday · 08:30 – 18:00. See the FAQ for technical questions. FAQ.
Line flow: from milk to packed kashar
- 01
Milk reception
Milk is filtered, de-aerated, and measured.
View machine → - 02
Cooling and storage
+4 °CMilk is kept cold until processed.
View machine → - 03
Pasteurization
72–75 °CMilk is made safe by heat treatment.
View machine → - 04
Renneting and coagulation
30–35 °CMilk is renneted, the curd forms and is cut.
View machine → - 05
Curd draining and maturing
pH 5.2–5.4Curd releases whey under pressure and matures.
View machine → - 06
Cooking and stretching
70–80 °CCurd is cooked in hot water and kneaded by screws.
View machine → - 07
Portioning and moulding
Dough is cut to target weight and moulded.
View machine → - 08
Cooling
2–6 °C waterMoulds are chilled quickly in cold water.
View machine → - 09
Grating (optional)
Block kashar can be grated and packed if required.
View machine →
Optional equipment
- CIP washing station
- Steam generator
- Chiller / ice water
- Vacuum packing connection
- Whey tank
- Remote monitoring / SCADA
What determines the price?
- Daily milk processing capacity (target within the 5–50 tonne range)
- Number of machines and steps included in the line (all 9 steps or partial)
- Material grade: AISI 304, or 316L on product-contact surfaces
- Heating type: steam, electric, or natural gas; cooling infrastructure
- Automation level: from manual to PLC semi-automatic
- Building and utility compatibility (energy, water, steam), CIP, installation, and shipping distance
For an exact price, tell us your daily milk volume and how you will use it.
Request a quoteQuestions about this product
Do I have to buy the whole line? #
- No, steps can be selected. The line is engineered so other steps can be added later.
How much floor space is needed? #
- Space depends on capacity and the steps selected. Exact dimensions are shared in the layout drawing.
How long does installation take? #
- Duration depends on the project scope and is stated in the quote.
